Helvar TS300 dimmer teardown

Helvar TS300 light dimmer is designed to dim incandescent light bulbs that are powered from 220-230V 50Hz AC power source. It is designed to be installed to wall in place of light switch. This is an old device that might not have been sold for ages. Once this type of dimmer was quite common on Finland.

What is inside

Closeup

This dimmer seems to have a thermal fuse to cut out power if the device gets too hot. The first picture shows the technical data available and the second picture shows the normal position this component is installed. It looks like this thermal fuse reacts if the internal temperature inside the dimmer case exceeds 115 degrees Celsius (239 Fahrenheit). It is a sensible safety device to have in addition to the fuse.

The circuit looks pretty typical for phase controlled triac based light dimmer. I did not trace all the circuit details, bit the main parts look pretty normal. It looks like this dimmer design is quite close to this other light dimmer circuit designed by the same Finnish company that I have documented in my Light dimmer circuits document.

 

2018-04-29

The main difference are some component values and the fact that this smaller power dimmer has also thermal fuse in series with the mains fuse for extra protection.

15 Comments

  1. Tomi Engdahl says:

    Cheap eBay dimmer module vs compliant dimmer. (Schematics)
    https://www.youtube.com/watch?v=w71Qr1ygB_Y

    A look at two dimmer modules. One is a really cheap 1 $/£ eBay module and one is a better quality one as sold in the UK for home use. The main differences are in the component ratings and suppression of electrical noise.

    Reply
  2. Tomi Engdahl says:

    Old Light Dimmer Failure and Teardown
    https://www.youtube.com/watch?v=9xN34G8pso0

    I had to replace an old dimmer switch for one of our lights. The knob just turns and turns, so I though I’d tear it down and see what went wrong with it.

    Reply
  3. Tomi Engdahl says:

    Dimmer repair with cheap triac from China
    https://www.youtube.com/watch?v=jolFU5v9IHs

    Trying repair with chinese component.

    Reply
  4. Tomi Engdahl says:

    DIY light Dimmer for video 1000 Watt ( WITH EPIC FAIL! )
    https://www.youtube.com/watch?v=kgBkG-1LVtQ

    Reply
  5. Tomi Engdahl says:

    Plug In Dimmer Adaptors, 300 watts
    https://www.youtube.com/watch?v=CLTCD0qaahg

    A look inside a dimmer plug adaptor for use with portable lighting such as table lamps.

    Reply
  6. Tomi Engdahl says:

    Dimmers and Lamps – LED, Incandescent, CFL
    https://www.youtube.com/watch?v=qoQ7wpVHr8I

    The plug in 300W dimmer with various different lamps. Plus another dimmer, minimum load requirements and power consumption of various LED lamps.

    Reply
  7. Tomi Engdahl says:

    How to make a 3,500 watts light dimmer/speed controller (tagalog)
    https://m.youtube.com/watch?feature=youtu.be&v=gkyDVo77M_4

    Reply
  8. Tomi Engdahl says:

    Two wire light dimmers (those you can wire in place of any light switch with live in and output wires) are designed to work with resistive loads, and their usability is pretty limited to other kind of loads.
    Three wire (live, neutral and out) light dimmers can generally accept more load type (like transformers, motors, some electronic transformers/psu etc..) – but what they can take depends on dimmer design.

    Reply
  9. Tomi Engdahl says:

    Tom’s Circuits – Power Supply Filter Design for Printed Circuit Boards
    https://www.tempoautomation.com/toms-circuits/power-supply-filter-design-for-pcb/

    Reply
  10. Tomi Engdahl says:

    DIMMER FOR ELECTRONIC TRANSFORMERS K8068
    https://www.velleman.eu/products/view?id=354980

    For use with K8006 bus system.

    Features

    ‘PLUG-IN’ module for use with our home modular light system K8006
    suitable for incandescent lamps, mains voltage halogen lighting and low voltage halogen lighting in combination with an electronic transformer (Velleman transformer types: HET60N (60W), HET105N (105W), HET150N (150W))
    inductor- and filter free, phase control technology with coolMOS™ FET-transistor
    a brief push toggles on/off, while continued pushing engages dimming action
    ‘soft-start’ feature to make lamps last as long as possible
    non volatile memory for last set light intensity
    interference suppressor for reduced EMI, according to EN55015
    LED status and error indication

    https://www.velleman.eu/downloads/0/illustrated/illustrated_assembly_manual_k8068.pdf

    Reply
  11. Tomi Engdahl says:

    Cheap eBay dimmer module vs compliant dimmer. (Schematics)
    https://www.youtube.com/watch?v=w71Qr1ygB_Y

    A look at two dimmer modules. One is a really cheap 1 $/£ eBay module and one is a better quality one as sold in the UK for home use. The main differences are in the component ratings and suppression of electrical noise.
    I did some more testing of the unusual potentiometer and the resistor section bridging to the middle pin is the fixed 5K resistance that seems to be part of a filtering circuit. The large conductive area is a deliberate dead zone where the knob activates the switch as you turn the dimmer on, and then it gradually decreases in resistance to the point where the rotation is limited at about 29K. Definitely custom-made for the dimmer application.
    The inductor will allow low frequency current to flow without much impedance, but will block very sharp current transitions at the switching point.
    The most common component to fail in dimmers is the triac, which usually goes short circuit, jamming the load on all the time.
    The triac in the cheap dimmer is a PH600E / BT134 rated at 4A if fitted with a heatsink.
    The triac in the more expensive suppressed dimmer is a BTA06-600C rated at 6A if fitted with a heatsink.

    Reply

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