Arduino AC measurements

Sometimes there is need to measure power going to different devices. Measuring DC power consumption is pretty easy, but when you try to do the same for AC circuit, things start to become complicated. How to Measure Electrical Power article will discuss best practices for making electrical power measurements, starting with power measurement basics and proceeding to the types of instruments and associated components typically used to make measurements. DC power measurement is relatively simple as the equation is simply watts = volts x amps. For AC power measurement, the power factor (PF) introduces complexity as watts = volts x amps x PF. This measurement of AC power is referred to as active power, true power or real power. Power is typically measured with a digital power analyzer or a DSO (digital storage oscilloscope) with power-analysis firmware.

What if you want to implement power mesurement yourself? Power consumption in AC circuit is correctly measured by calculating volts x amps = volt-amps (apparent power) over time, using at least one complete cycle. Using digitizing techniques, the instantaneous voltage is multiplied by the instantaneous current then accumulated and integrated over a specific time period to provide a measurement. This method provides a true power measurement and true RMS measurements for any waveform up to the bandwidth of the instrument.

In addition to math, you will need to provide some sensors to measure current and voltage. For AC current measurements potential sensor types are shunt resistor, current transformer, hall current sensor and rogowski coil. Usually current transformer and hall current sensor are the most suitable types to use with Arduino (they both provide isolation from measurent circuit). For AC voltage measurements the most suitable sensor types are voltage transformercapacitive voltage divider and resistive voltage divider. From those alternatives only voltage transformer can provide galvanic isolation from circit being measured.

Can this measurement of AC power made using Arduino? The answer is yes, ans there are several ways it can be done. AC Power Theory – Arduino maths web page provides inntroduction how this can be implemented with Arduino (check also Advanced maths). There is EmonLib library that provides you a set of ready made AC measurement calculation routines that you can use easily.

Arduino sketch – voltage and current from OpenEnergyMonitor project shows how you can do the AC power measurements with Arduino.

#include "EmonLib.h"              // Include Emon Library
EnergyMonitor emon1;              // Create an instance

void setup()
{  
  Serial.begin(9600);
  
  emon1.voltage(2, 234.26, 1.7);  // Voltage: input pin, calibration, phase_shift
  emon1.current(1, 111.1);        // Current: input pin, calibration.
}

void loop()
{
  emon1.calcVI(20,2000);          // Calculate all. No.of crossings, time-out
  emon1.serialprint();            // Print out all variables
}

To us this simple looking source code, you need to have EmonLib installed (it does all the complex calculations so you don’t need to worry about them). The simplest way is to download EmonLib zip packet and extract it to arduino libraries folder. It will give the needed library and project examples.

Here is example code I used “voltage_and_current” (my modified version):

// EmonLibrary examples openenergymonitor.org, Licence GNU GPL V3

#include “EmonLib.h” // Include Emon Library
EnergyMonitor emon1; // Create an instance

void setup()
{
Serial.begin(9600);

emon1.voltage(2, 11.7 /* 234.26 */, 1 /* 1.7 */); // Voltage: input pin, calibration, phase_shift
emon1.current(1, 5.5 /* 111.1 */); // Current: input pin, calibration.
}

void loop()
{
emon1.calcVI(20,2000); // Calculate all. No.of half wavelengths (crossings), time-out
emon1.serialprint(); // Print out all variables (realpower, apparent power, Vrms, Irms, power factor)

float realPower = emon1.realPower; //extract Real Power into variable
float apparentPower = emon1.apparentPower; //extract Apparent Power into variable
float powerFActor = emon1.powerFactor; //extract Power Factor into Variable
float supplyVoltage = emon1.Vrms; //extract Vrms into Variable
float Irms = emon1.Irms; //extract Irms into Variable
}

I got the following output when I measured 20W halogen lamp system:

ardpower

 

Here is picture of the Arduino Nano + Nano Sensor Shield based test circuit I used:

image

In this test circuit I measured 12V halogen lamp system current and voltage. For current mesurement I used ACS712 sensor based current measurement sensor module with +-5A current measurement range. For voltage measurement I used a simple voltage divider module (22k ohm from input pin to +5V, 22 kohms from input pin to ground, 120 kohms from AC voltage source to input pin).

One note in plannng to use this power measurements: If you plan to measure mains power, you need to understand all the safety details related to mains power. When testing the circuit, I highly recommend that you have a low voltage test system that you can sefely test and debug your designs (hardware and software). I have used 12V halogen lamp system for this: a traditional 12V transformer gives out safe 12V AC output usually at several amperes, you can control the load easily by turning 12V lamps on/off as needed. When you have debugged your design at safe voltages, you can start thinking of working with higher dangerlous voltages!

 

Related project pages:

OpenEnergyMonitor building blocks

Emoncms

Home Energy Monitoring System

Watt Meter build walks you through Power Measurement basics

DIY Digital AC Watt Meter

Digital Data from a Cheap Power Meter

 

45 Comments

  1. Tomi Engdahl says:

    Self Built Power Meter Uses Dual Sense Transformers
    http://hackaday.com/2015/08/08/self-built-power-meter-uses-dual-sense-transformers/

    [Renaud] built a AC power meter from scratch. While commercial power meters like the Kill A Watt are available [Renaud’s] build gives an interesting insight into the methods used.

    currentAt the heart of [Renaud’s] design lie two sense transformers. The first is a typical voltage stepdown transformer. This brings the AC line voltage down to +/- 10V, which is more amenable to digital sampling. The second is a current sense transformer

    http://renaud.schleck.free.fr/wattmetre.php

    Reply
  2. Tomi Engdahl says:

    Another mains power meter project:

    WiFi Power Monitor
    http://hackaday.com/2015/10/04/wifi-power-monitor/

    Building your own hardware to measure AC power isn’t a simple task. There’s a number of things to measure, including voltage, current, power, and power factor. The Atmel 90E24 is a single chip solution designed for this exact purpose. Connect a few components, and all the power data is available to a microcontroller over SPI.

    Aside from the Atmel 90E24 device, a high power and low resistance resistor is needed for shunt sense current measurement.

    [hwstar] built a custom power monitoring board based on this IC. His AC-Emeter will give you all the measurements you’d want, and includes an ESP12 module for data collection and WiFi connectivity.

    Hardware for an ESP8266 or Arduino based AC power meter using the Atmel 90E24 energy management chip
    https://github.com/hwstar/HW-AC-Emeter

    Reply
  3. Tomi Engdahl says:

    Energy monitor with Arduino
    Measure energy consumption with Arduino
    https://hackaday.io/project/8505-energy-monitor-with-arduino

    Recently I discovered http://openenergymonitor.org/
    It has all necessary information for building home energy monitor – software and hardware.
    I have a few ideas for improvement.

    Reply
  4. Tomi Engdahl says:

    Using low cost appliance energy meter for AC power measurements:

    Energy Meter Hacking – Reading EOUT Pulses
    http://steelcityelectronics.com/2015/08/02/energy-meter-hacking-reading-eout-pulses/

    Reply
  5. Tomi Engdahl says:

    Finally, a Power Meter Without Nixies
    http://hackaday.com/2016/01/22/finally-a-power-meter-without-nixies/

    https://github.com/TSalwach/ICPA/wiki/Design-considerations

    First steps lead me to OpenEnergyMonitor. I looked into https://github.com/openenergymonitor/EmonLib/blob/master/EmonLib.cpp

    and found that is not something that I’m looking for.

    it’s one phase only (3 phase = 3 Arduinos ~ still cheap for AVR based one but not so cheap for 12-bit resolution ARM based one )
    Arduino’s way of using ADC’s is very slow – only about 50 I,V samples per mains cycle. They do some “weird” filtering to deal with that.

    I wanted:

    to collect all 3 phases currents and voltages simultaneously
    to make AC waveform graphs
    12-bit resolution
    accuracy…as I plan to use only one device on whole home and like to see 1W difference on meter capable measuring some kWatts
    reactive power with sign (indication of capacitive or inductive load)
    to have frequency measurement like on MainsFrequency.com – read the story behind that
    to have whole system in my home network – without need of internet connection and cloud storage
    I love everything open and I wanted this project to be replicable, customizable and very simple

    After some research starting at AC power I’ve found excellent application note: Texas Instruments SLAA577G – Implementation of a Three-Phase Electronic Watt-Hour Meter

    Reply
  6. Syed says:

    how you get this calibration??

    emon1.voltage(2, 234.26, 1.7); // Voltage: input pin, calibration, phase_shift
    emon1.current(1, 111.1); // Current: input pin, calibration.

    Reply
  7. Syed says:

    i am confused about calibrating voltage and current sensor??? i want to make pf meter to measure pf of loads such as bulb.

    Kindly help

    Reply
    • Tomi Engdahl says:

      I did the calibration on one of my protoype using the following method:

      I had 12V halogen 20W lamp that used traditional transformer (gave out 50 Hz AC).
      I connected the Arduino board plus to multimeters (one for current and other for voltage).
      Then I looked at what the Arduino showed and what the multimeter showed. For example if the voltage Arduino showed was for example around twice what it should be, I adjusted the cablibration values according to the difference (in this case multiplier should be either twice or half of the original value depending how it is used, I don’t remember, but easy to test which is right direction).. Do the same for current.
      For phase shift, use the data from the current transformer data sheet.

      Reply
    • suleman says:

      Are u done it???

      Reply
  8. Talha says:

    emon1.calcVI(20,2000);
    What it is for? why 20 and 2000

    Reply
    • Tomi Engdahl says:

      The first parameter (20) defines over how long time period the calculation is performed. Here the value 20 means over 20 zere crossings (=10 AC cycles).

      The second parameter (2000) is some kind of timeout to stop analyzing if it takes more than reasonable amount of time.

      Reply
    • Thien says:

      20 means sample. My code on 1 second: emon1.calcVI(2000,1000); // Calculate all. No.of half wavelengths (crossings), time-out

      Reply
  9. Akpellas says:

    First of all, I’m not an energy expert, but I would like to explain two concepts that I think are misunderstood.
    The EmonLib library is designed to measure 3-phase electric power , so uses the factor (sqrt root) 3 = 1.732050 (380V), but when you want to measure 1-phase electric power, the factor is (sqrt root) 2 = 1.414213 (230V), in this case must be replace value 1.7 –> 1.41 in the formula
    emon1.voltage (2, 234.26, 1.41); // Voltage: input pin, calibration, phase_shift.
    About Power factor,this value is provided by the company that builds motors, which writes on specifications plate, and shows how many energy transforms in job, always this value is between 0.80 to 0.85, never will be over 1. In 1-phase electric power isn’t need power factor, due Electrical appliances consume low energy.

    Reply
    • Thien says:

      Thank’s about your comments!
      emon1.voltage(0, 240.074, PhaseV); // Voltage: input pin, calibration, phase_shift
      Where: PhaseV = 1.41; adaptor Power 220/9 therefore calibration = 240.074

      Reply
  10. nabin bera says:

    I’m using 230/2 volt PT and 5/1 amp 15 VA CT to step down voltage and current respectively.and using two 8.2 ohms 2watt resistor in series across CT to get voltage drop corresponding current.this two parameters are fed to arduino analog pin A0 and A1 .so what will be the calibration values and phase sift emonlb.h related program.

    Here is the program
    #include “EmonLib.h” // Include Emon Library
    EnergyMonitor emon1; // Create an instance

    void setup()
    {
    Serial.begin(9600);

    emon1.voltage(2, 234.26, 1.7); // Voltage: input pin, calibration, phase_shift
    emon1.current(1, 111.1); // Current: input pin, calibration.
    }

    void loop()
    {
    emon1.calcVI(20,2000); // Calculate all. No.of crossings, time-out
    emon1.serialprint(); // Print out all variables
    }

    Reply
  11. Tomi Engdahl says:

    Put a Reverse Engineered Power Meter in Your Toolkit
    http://hackaday.com/2016/07/11/put-a-reverse-engineered-power-meter-in-your-toolkit/

    It seems that one can buy cheap power meters online and, well, that’s it. They work just fine, but to use them for anything else (like datalogging or control or…) they need a bit more work. The good news is that [Thomas Scherrer], alias [OZ2CPU], just did that reverse engineering work for us.

    Inside these budget power meters, you’ll find an LCD driver, a power-monitoring chip, and an STM32F030, which is a low-cost ARM Cortex M0 chip that’s fun to play with on its own. [Thomas] traced out the SPI lines that the power-monitoring chip uses to talk to the microcontroller and broke in to snoop on the signals. Once he got an understanding of all the data, tossing an ATmega88 chip on the SPI line lets him exfiltrate it over a convenient asynchronous serial interface.

    Peacefair pzem-021 energy meter hacked SPI to SERIAL out AVR mega 88
    http://webx.dk/oz2cpu/energy-meter/energy-meter.htm

    The Peacefair PZEM-021 energy meter is very popular and super cheap at ebay
    the unit is very good and usefull for all sorts of projects and to be used when working with mains powered electronics.

    Reply
  12. Tomi Engdahl says:

    Root Mean Square
    http://hackaday.com/2016/08/04/root-mean-square/

    Meters

    You can compute RMS voltage using an oscilloscope. However, with a meter, it can be tricky depending on what the meter measures. Most meters that don’t claim to measure RMS, read the average value of the voltage. Some meters measure RMS but only for a sine wave. Older true-RMS meters used thermal or electrodynamic methods to measure the RMS value. However, modern meters are usually adept at measuring RMS, at least for pure AC signals. A very few meters will have an option to measure RMS voltage for signals with a DC component, like an offset.

    According to Fluke, an average-reading meter will read 10% high on a square wave, 40% low on the output of a single-phase diode rectifier, and anywhere from 5% to 30% low on the output of a three-phase diode rectifier. Big difference.

    Reply
  13. Mohit yadav says:

    How can measure ac power for variable load.
    Suppose 2 load is on for “t” sec then, 1 load aaded or removed form it how can we measure power now.
    Which type of sensors we should use. To measure current and voltage.

    Reply
  14. Tomi Engdahl says:

    Decabit: Or The Conspiracy Theory That Wasn’t
    http://hackaday.com/2016/12/06/decabit-or-the-conspiracy-theory-that-wasnt/

    [LDX] first noticed the odd sounds coming out of his ceiling fan, regularly, on the hour and half-hour. Then he noticed that the lights were flickering as well. Figuring something was up, he built a logging power-line monitor to see if he could decode the shadowy signals and figure out what cryptic messages were being transmitted over the power lines. Naturally, he suspected the Illuminati were behind it.

    Even if you’re not prone to flights of fancy, you might want to keep track of your power line because it can serve as an accurate long-run timebase for projects, or because it can tell you something about the overall health of the grid.

    Investigating AC
    Get your tinfoil hat ready!
    https://hackaday.io/project/18619-investigating-ac

    I used a Teensy 3.1 running at 96MHz connected to a voltage divider circuit from a 10v AC adapter, the waveform is shifted up above 0v to capture the full wave.

    The code averages 2 readings before pushing to serial port, use the ‘Serial Plotter’ function

    to view the wave (it is really fast but screenshot-able).

    Reply
  15. Tomi Engdahl says:

    How to Trick Your Electrical Meter By Saving Power
    http://hackaday.com/2017/04/04/how-to-trick-your-electrical-meter-by-saving-power/

    A group of Dutch scientists have been testing out some of today’s “smart” electrical meters to check their accuracy, among other things. Not ones to disappoint, the scientists have found consistently false readings that in some cases are 582% higher than actual energy consumption.

    Their results? Well, “results varied wildly, with some meters reporting errors way above their disclosed range, going from -32% to +582%. Tests with uncommon results were repeated several times

    Millions of Smart Meters May Over-Inflate Readings by up to 600%
    https://www.bleepingcomputer.com/news/hardware/millions-of-smart-meters-may-over-inflate-readings-by-up-to-600-percent/

    Lab tests carried out by Dutch scientists have shown that some of today’s “smart” electrical meters may give out false readings that in some cases can be 582% higher than actual energy consumption.

    The study involved several tests conducted on nine different brands of “smart” meters, also referred to in the industry as “static energy meters.” Researchers also used one electromechanical meter for reference.

    Using a simple test rig, portrayed above, researchers connected the smart meters to various power-consuming appliances found in regular homes, such as energy saving light bulbs, heaters, LED bulbs, and dimmers.

    Problems blamed on smart meter designs

    Researchers blamed all the issues on the design of some smart meters, and, ironically, electrical devices with energy-saving features.

    The latter devices, researchers say, introduced a large amount of noise in electrical current waveforms, which disrupt the smart meter sensors tasked with recording power consumption.

    “The reason for faulty readings appears to be the current sensor,
    and the associated circuitry,”

    Since the research only covered smart meters commonly installed in Dutch homes, researchers say that around 750,000 smart meters deployed around the Netherlands may be giving out false readings.

    Worldwide, the numbers of possibly faulty smart meters could be in the millions, especially after some governments, especially in the EU, have pushed for smart meters to replace classic electromechanical (rotating disk) meters.

    UPDATE [March 27, 2017]: ESMIG, which describes itself as |the European voice of the providers of smart energy solutions” has published research that disputes the findings of the Dutch researchers. Here are their main conclusions :

    The electromagnetic interference phenomena created in the tests of the University of Twente grossly exceed emissions limits allowable under EU regulation for equipment typically used in households.
    These conditions would not be found in any imaginable normal household scenario.
    There is no reason to question smart metering technology.

    Reply
  16. Tomi Engdahl says:

    How Many Watts Are You Using?
    http://hackaday.com/2017/04/22/how-many-watts-are-you-using/

    [Bogdan] built up a simple whole-apartment power monitor from scratch over the weekend, and he’s been nice enough to walk us through the whole procedure, starting with picking up a split-core CT sensor and ending up with a finished project.

    The brains of his project are an ESP8266 module, which means that he needed to adapt the CT sensor to put out a voltage that lies within the chip’s ADC range of 0 V to 3.3 V.

    The microcontroller reads the ADC frequently, does a little math, and you’re done.

    The rest of the code was borrowed from here or there. EmonLib takes care of the math, ArduinoOTA allows him to reflash the firmware over the air, and Blynk takes care of making a nice Android app for visualization.

    Power meter for the entire apartment
    http://bogdan.nimblex.net/diy/2017/04/19/apartment-energy-monitor.html

    Reply
  17. Tomi Engdahl says:

    How to Measure Electrical Power
    http://www.edn.com/design/test-and-measurement/4392053/How-to-Measure-Electrical-Power

    If a product uses power, then power consumption and power quality measurements must be made as part of product design and test. These measurements are essential to optimize product design, comply with standards and provide nameplate information to customers.

    This article will discuss best practices for making these measurements, starting with power measurement basics and proceeding to the types of instruments and associated components typically used to make measurements.

    Reply
  18. Tomi Engdahl says:

    Review: SmartPi – smart meter extension for Raspberry Pi
    https://www.elektormagazine.com/news/review-smartpi-smart-meter-extension-for-raspberry-pi

    What is the SmartPi?
    The SmartPi is an extension board to turn a Raspberry Pi into a smart energy meter. All the parts, including the enclosure, are available separately but it is also possible to buy a fully assembled device (discussed here). The assembled version is built on a Raspberry Pi 3 model B.

    The SmartPi can measure current (up to 100 A, with a hardware modification up to 300 A is possible), voltage (up to 400 V) and frequency on three phases plus neutral and calculate several flavors of power (active, reactive & apparent) and consumption.

    The software is open source and available from GitHub.

    The evaluation SmartPi came with three current sensors.

    The web interface showed three currents, three voltages and three frequencies.

    Conclusion
    The SmartPi is a Raspberry Pi extension board for makers, not a consumer product. The software supporting it is basic — three-phase only, configuration over SSH —, documentation is insufficient. People without RPi or Linux experience will be lost quickly.

    On the other hand, if you are looking for a platform on which to build yourself a smart energy consumption metering system, the SmartPi definitely is a good start.

    Reply
  19. Tomi Engdahl says:

    Nabito Is an Open Meter for EV Charging
    https://blog.hackster.io/nabito-is-an-open-power-meter-for-ev-charging-d221093d26e8

    As electric vehicles become more popular, one problem is where to charge them.

    In order to provide a charging and billing method for these spaces, Systems Distributed has come up with Nabito — the Open Socket.

    The device is powered by an OrangePi single-board computer, and users are pointed to a web interface where they can interact with it via a QR code. Additionally, an Arduino Uno with a current sensor is used to measure power supplied, and a relay switches the outlet on or off.

    Though there are commercial charging options available, this project was implemented for around $60, potentially making this type of metered charging more accessible.

    Nabito – the Open Socket: Smart Meter for EV Charging
    http://www.instructables.com/id/Nabito-the-Open-Socket-Cheap-Smart-Meter-for-EV-Ch/

    Reply
  20. Tomi Engdahl says:

    Dr. Wattson Energy Monitoring Board
    https://blog.hackster.io/dr-wattson-energy-monitoring-board-8b5b6fb6a23a

    The breakout board is equipped with a Microchip MCP39F521 chip to measure the power used on a single outlet. It features an Arduino library to facilitate use with this and similar dev boards, meaning your custom monitoring or even control solution is only a few steps away.

    Reply
  21. Tomi Engdahl says:

    Real-Time Energy Monitor with Arduino and LabVIEW
    https://www.open-electronics.org/real-time-energy-monitor-with-arduino-and-labview/

    This is a simple power meter to analize the current consuming in a house using the led indicator of a house energy meter.

    Reading the red led of a home energy counters the system detects the corrent consumption in a house.

    It is a noninvasive method

    The system consists of two parts: the Arduino board that detects the led pulses and sends the data via the XBee module, and a PC that recive the data through a USB/Xbee module and processes the data with LabVIEW so you can prepare and study the consumption in a very instant.
    Arduino sends two datas to the PC:
    1 – Real time datas
    2 – Average consumption measured in a time of 5 minutes.

    Reply
  22. Tomi Engdahl says:

    Grid-2-Audio
    https://hackaday.io/project/79848-grid-2-audio

    A convenient adapter to view the electrical grid waveform through your PC’s sound card.

    There is a lot to be observed from the waveform of the electrical mains. Harmonics, transient changes, periodic fluctuations, frequency shifts, impedance, power line communications – These all give clues as to the state of the country’s electrical transmission system (or what loads your neighbour has connected). Platforms like MATLAB allow for the easy analysis of waveforms through powerful software tools, but only once the signal has been acquired.

    The purpose of this project is to allow easy and safe access to the electrical grid waveform without a hassle. It’s as simple as power cable in and 3.5mm audio out.

    Reply
  23. Tomi Engdahl says:

    HomeEnergy – Pi
    https://www.hackster.io/michael-nigbor/homeenergy-pi-cecfdf

    Turn a Raspberry Pi into a home energy monitor with inexpensive components.

    Reply
  24. Tomi Engdahl says:

    Smart Outlet Cover Offers Lessons on Going from Project to Product
    https://hackaday.com/2018/04/25/smart-outlet-cover-offers-lessons-on-going-from-project-to-product/

    Going from idea to one-off widget is one thing; engineering the widget into a marketable product is quite another. So sometimes it’s instructive to take an in-depth look at a project that was designed from the get-go to be a consumer product, like this power indicating wall outlet cover plate. The fact that it’s a pretty cool project helps too.

    Although [Vitaliy] has been working on this project for a while, he only recently tipped us off to it, and we’re glad he did because there’s a lot to learn here. His goal was to build a replacement cover for a standard North American power outlet that indicates how much power is being used by whatever is plugged into it.

    Energy and power indication inside the space of standard outlet cover
    http://smartoutletcover.blogspot.fi/2017/11/energy-and-power-indication-inside.html

    Main Function
    Provide non intrusive way to sense total outlet current and process it for visual indication of:
    power usage and energy usage (this prototype measured apparent power rather than real power)

    Relative accuracy throughout the large range of measurements from ~21mA which is about 2.5W smallest cell phone charger to 13A or 1560W aprox max allowed power draw from outlet.

    IoT connectivity and data processing
    This was not implemented in this version but something I was thinking of in the future if prototype worked. There’re lots low cost, IoT MCUs on the market today that can be used for this purpose. But the first objective was to see if reliable sensing will be possible.

    Taking apart one of the outlets to see where the best, non intrusive place to sense the current could be, I noticed that the center mounting bracket is ferromagnetic in nature and serves as a conductor (concentrator) of the magnetic flux flowing through the center of the two prongs of the plugs when current flows. As long as this magnetic circuit is not short circuited during installation it could be used for sensing.

    One idea was to build a the current transformer using the plug’s prongs as a single loop primary and using mounting bracket as a magnetic core.

    However, that idea was short lived. The number of turns of the primary coil needed was making the coil too large even with the smallest wire diameter.

    The least cost in parts, assembly labor and size seem to be placing two small magnetic pick up coils positioned at the opposite sides of the center mounting bracket to pick up the magnetic field generated from the current in the plug(s). The small profile, high inductance, off the shelf coils are also readily available.

    Symmetrical positioning of sensors allowed consistency in current measurement from upper and lower outlet.

    The coils used were off the shelf throughole parts, 100mH each, B82144A2107J.

    Some specs for the power supply: to drop down the AC line voltage to the 3.3V to power circuits, has to be small enough to fit into thin space, safe enough not to overheat or start fire especially in the event of voltage spikes or lighting transients and component failures, be reliable enough to supply fixed and clean voltage to the sensitive circuits like microcountroller. Power supply must also be of little cost, which relates to simplicity.

    ATMEGA328PB is a low cost 8 bit, 16Mhz processor that has all the core functions needed for this design with 8 multiplexed 10 bits ADC inputs. The very first prototype I had was done using Arduino Mini that uses this processor. In order to drop the power usage to minimum the processor speed is set at 8 Mhz max speed (~38% less power than 16Mhz) it was more than enough to do the job. All other processor internal modules were shut off to save power.

    Software

    The software IDE I used was MisualMicro plugin for the MS Visual Studio. It’s free to use and has much better environment for codding than arduino IDE. Microprocessor performs all the work in sampling, converting and displaying power/energy usage. In first version of software, processor measures the apparent power by simply computing RMS of the current and multiplying it by RMS of the voltage (fixed constant).

    Manufacturing Cost Estimates

    The goal was to try to find most “bare bones” design that will adequately satisfy the requirements at the lowest component cost and count. With the current design there’s still room to reduce the cost by for example getting rid of crystal (~$0.71) and by using internal RC for clock generation, although with degradation in timing accuracy.

    PWB assembly only:
    Component BOM cost (based on digikey/mouser pricing): $10.1/ea Qnty 1000 (~$21 Qnty 10)
    Bare PWB cost: <$0.20/ea Qnty 1000
    Assembly of PWB cost: $1.3/ea Qnty 1000
    TOTAL: $11.6/CCA

    Mechanical assembly (qnty 1000):
    Outlet plastic cover injection molded with holes and studs for CCA mount: $0.80
    Contacts and misc assemlyl parts: $0.10
    TOTAL: $0.9/Parts

    Known problems

    One major limitation of this sensing approach is that since magnetic circuit is not closed, it's naturally will be susceptible to external interference. In this case the accuracy seem to suffer if the outlet is not the last on the wiring branch.

    The sensors, even positioned to sense magnetic flux deferentially, are still appear to be susceptible to the stray fields to the point where reading are off by more than 30% depending on the current even more

    The other limitation is the interference caused by "wall wart" type of adapters (e.g. cell phone chargers).

    Reply
  25. Tomi Engdahl says:

    Commercial meter
    https://www.egauge.net/
    Three-Phase Installation Tutorial
    https://www.youtube.com/watch?v=EFikTPK045o

    Three-phase installation tutorial for the eGauge EG3000 energy meter. This video explains the basics of installing the EG3000 in a three-phase distribution panel, defines each incoming line-voltage and shows how to connect the meter to a three-phase breaker.

    Reply
  26. Tomi Engdahl says:

    Listening To Mains Power
    https://hackaday.com/2018/08/23/listening-to-mains-power/

    There’s a lot you can learn by looking at the waveform coming out of your outlets, but how do you tap into that? [David] is doing it with a PC sound card and some really interesting hardware.

    The Grid 2 Audio module is [David]’s entry to this year’s Hackaday Prize, and it consists of three main parts. The first is the mechanical part of the design. This comes in the form of an IEC power socket with a built-in switch, fuse, and illumination.

    The second part of this build is the PCB power supply and mains input. This is basically a pair of transformers, a PCB, and a whole lot of isolation to make this a safe board. The third part is a signal conditioning board that sends the waveform to a 3.5mm jack, for easy processing with any audio capture hardware.

    The hardest part of this board is, by far, the PCB design, and for that [David] went all out. There are some big, meaty traces on this thing and real separation between the high voltage and low voltage portions of the board.

    Grid-2-Audio
    https://hackaday.io/project/79848-grid-2-audio

    A convenient adapter to view the electrical grid waveform through your PC’s sound card.

    There is a lot to be observed from the waveform of the electrical mains. Harmonics, transient changes, periodic fluctuations, frequency shifts, impedance, power line communications – These all give clues as to the state of the country’s electrical transmission system (or what loads your neighbour has connected). Platforms like MATLAB allow for the easy analysis of waveforms through powerful software tools, but only once the signal has been acquired.

    The purpose of this project is to allow easy and safe access to the electrical grid waveform without a hassle. It’s as simple as power cable in and 3.5mm audio out.

    Reply
  27. Tomi Engdahl says:

    Monitoring Power By Counting Blinks
    https://hackaday.com/2018/09/05/monitoring-power-by-counting-blinks/

    What do you do when you want to add a new feature to some electronics but you can’t or don’t want to tear into the guts? You look for something external with which you can interface. We like these hacks because they take some thinking outside the box, literally and figuratively, and often involve an Aha! moment.

    [Simon Aubury’s] big household load was electric heating and his ancient heaters didn’t provide any way to monitor their usage. His power meters weren’t smart meters and he didn’t want to open them up. But the power meters did have an external LED which blinked each time 1 Wh was consumed. Aha! He could monitor the blinks.

    Doing so was simple enough. Just point photoresistors at the two meter’s LEDs and connect them and capacitors to a Raspberry Pi’s GPIO pins. Every time a pulse is detected, his Python code increments the LED’s counter and every fifteen minutes he writes the counters to an SQL database.

    Home Power Monitoring using a Raspberry Pi.
    https://medium.com/@simon.aubury/home-power-monitoring-65d0fded7769

    Reply
  28. Tomi Engdahl says:

    Chapter 20: Components and methods for current measurement
    https://www.powerelectronics.com/power-management/chapter-20-components-and-methods-current-measurement?NL=ED-003&Issue=ED-003_20180914_ED-003_640&sfvc4enews=42&cl=article_2_b&utm_rid=CPG05000002750211&utm_campaign=19953&utm_medium=email&elq2=1f3c7edb844b46aaa9ea9a7f03774644

    Current measurement components and methods must provide an accurate output signal as well as preventing damage to the associated printed circuit board.

    Current sensing is used to perform two essential circuit functions. First, it is used to measure “how much” current is flowing in a circuit, which may be used to make decisions about turning off peripheral loads to conserve power or to return operation to normal limits.

    Reply
  29. Tomi Engdahl says:

    Grid-2-Audio
    https://hackaday.io/project/79848-grid-2-audio

    A convenient adapter to view the electrical grid waveform through your PC’s sound card.

    Reply
  30. BS says:

    Hi,
    I am using ZMCT103C 5A Range Single Phase AC Active Output Onboard Precision Micro Current Transformer Module Current Sensor For Arduino. I tried different calibration values for current measurement, but it is not giving correct reading, it is not linear. If I adjust calibration value for with 4A load it is showing correct but when I reduce load for 2A it is not giving correct measurement, it shows more than 2.25A.
    Can anyone please suggest solution for ZMCT103C Active Output module.

    Reply
    • Tomi Engdahl says:

      Strange.
      I have no personal experience with ZMCT103C so it is hard to say where is the problem and what to do.

      First it would be a good idea to measure with some known good instrument and different currents that ZMCT103C works as intended and works acceptably linearly (taking into account possibility that there is some manufacturing or design issue with that module).

      Reply
      • BS says:

        Thanks Tomi Engdahl

        ZMCT103C module hasn’t work with Emon Library, I removed CT from this module and built new circuit with this CT (burden resistance 100 Ohm) and it is working perfectly with emon1.current(1, 90.0)

        Reply

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